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StarBatch
Modular Asphalt Plants

Highly efficient, competitively priced, modular asphalt batch mixing plants.

Ranging in output from 80 TPH to 200 TPH, StarBatch is easy to transport, erect and dismantle.

  • Compact low profile modular design
  • Fast on-site installation
  • External access stairways
  • Electronic load cell weighing
  • Bitumen injection system
  • Efficient, reverse air bag filter with emission levels less than 20mg/m3
  • High reliability - low maintenance design
  • Can be sheeted to contain dust and reduce noise levels in sensitive locations

The modular concept of the StarBatch range is designed to offer contractors a plant that is easy to transport, easy to erect and easy to dismantle, having the ability to reliably produce quality asphalt for use in more remote locations on either short or long term contracts while at the same time maintaining many of the benefits of a traditional tower plant.

The range includes the StarBatch 1000, 1500, 2000 & 2500. Four models with capacities from 80 to 200 tph, each designed to utilise the full air-flow capacity of the dryer and matching bag filters thereby enabling maximum production capabilities even with elevated moisture in the feed source.

Available with fully sheeted, modular sections, the StarBatch sheeted versions feature integral single or twin filler silos. The hot stone elevator and access stairway are enclosed within the sheeting, improving plant aesthetics and ensuring minimum visual impact on the surrounding environment.

Features


Low Profile Modular Design

Each modular section is pre-wired and factory tested prior to despatch.

Compact Cold Feed Unit

Compact transportable, multi-compartment, cold feed unit with built in collecting conveyor and dryer feed conveyor. Direct drive geared motor units give high reliability. Accurate variable speed control via AC motor and inverter.

Transportable Aggregate Dryer

Transportable unit with high efficiency internal lifter design, optional insulated and clad drum. Available with a range of advanced design multi-fuel burners.

High Efficiency Mixer

Twin shaft, direct geared motor driven, high efficiency paddle mixer. Hard wearing abrasion resistant liner plates, paddle arms and tips. Discharge to truck or mixed material storage facility.

Fully Automatic Control Systems

Range of control options from key pad to PC based, fully automatic systems, with programmable recipe storage.

Options


  • Thermal insulation on the aggregate dryer drum
  • Environmental sheeting options
  • High level option to incorporate mixed material storage
  • Heavy oil, gas or multi fuel burners
  • RAP and fibre additive systems

Specifications


  Units SB1000 SB1500 SB2000 SB2500
Plant Capacity
Output1 tph 80 120 160 200
Cold Feed
Hopper Capacity (heaped) 9.5 9.5 9.5 11.5
Hopper Loading Width m 3.0 3.0 3.0 3.5
Belt Feeder Length m 1.5 1.5 1.5 1.8
Belt Width mm 500 500 500 600
Belt Feeder Drive kW 2.2 2.2 2.2 3.0
Vibrator Fitted to Sand Hopper   YES YES YES YES
Collecting Conveyor Width mm 500 500 600 750
Collecting Conveyor Drive kW 4.0 5.5 5.5 5.5
Aggregate Dryer
Dryer Drum Diameter m 1.5 1.8 2.2 2.5
Dryer Drum Length m 6.5 7.0 8.0 9.0
Dryer Drive kW 22.0 30.0 4 x 15.0 4 x 22.0
Dryer Capacity tph 90 130 180 220
Air Volume
Dryer m³/h 29,080 41,885 62,600 67,365
Mixing Section m³/h 7,650 9,550 9,990 12,623
Total m³/h 36,730 51,435 72,590 79,990
Hot Stone Elevator, Screen & Mixing Section
Elevator Capacity tph 90 130 180 220
Elevator Drive kW 11.0 11.0 15.0 22.0
Screen Decks No. 2 / 31/2* 2 / 31/2* 2 / 31/2* 2 / 31/2*
Screen Length m 3.0 / 4.0* 4.0 5.0 6.0
Screen Width m 1.5 / 1.5* 1.8 1.8 1.8
Screen Drive kW 7.5 / 11.0* 11.0 / 15.0* 11.0 / 15.0* 15.0 / 18.5*
Hot Storage Capacity t 20 35 40 45
Hot Storage Bins No. 4 / 6 4 / 6 4 / 6 4 / 6
Aggregate Weigh Hopper Capacity kg 1250 1750 2250 2750
Bitumen Weigh Hopper Capacity kg 150 290 350 500
Filler Weigh Hopper Capacity kg 200 320 450 650
Paddle Mixer Capacity kg 1250 1750 2250 2750
Paddle Mixer Drive kW 2 x 11.0 2 x 18.5 2 x 22 2 x 37.0

¹ Plant capacity is based on 3% moisture content of feed aggregate with 0.5% residual moisture content of mixed materials, dryer discharge temperature of 160°C, ambient temperature 15°C at altitude 150m above sea level, aggregate bulk density average 1600kg/ m³, 5% bitumen content, 45 second weigh/mix cycle at 100% plant utilisation.

* Optional 3½ deck screen

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StarBatch Range
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StarBatch 1000
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StarBatch 2000
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StarBatch 2500
2100
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2101

Transmix
Modular Asphalt Plants

Designed to provide low cost, quality asphalt within known environmental constraints.

The Transmix allows flexibility of configuration and layout with the plant being factory pre-wired and fully tested providing fast on site erection and dismantling.


Capable of producing a wide range of mixes to world standards, the modular semi-mobile design of the Transmix plant enables quick and easy erection and dismantling allowing for rapid and efficient movement between contracts.

Features


Aggregate Feed Unit

Compact, robust, modular cold feed unit with a choice of number and configuration of hoppers with high accuracy AC variable speed, inverter controlled belt feeders having direct drive gear box units.

Aggregate Dryer

Easily transported aggregate dryer with advanced design of internal material lifters optimizing thermal efficiency for maximum heat transfer and drying. Choice of multi-fuel burners. Supported in Nylon drive support rollers and thrust rollers to reduce wear, vibration and noise.

Screening & Mixing Section

Quickly erected modular tower with heavy duty aggregate screen contained within a fully sealed dust housing. Access platform and stairways for maintenance at all levels with load cell mounted batch weigh hoppers for hot aggregates, bitumen and filler materials.

Paddle Mixer

Twin shaft, direct gear/motor drive high efficiency paddle mixer. Having hard wearing replaceable abrasive resistant liner plates, paddle arms and paddle tips.

Discharge To Truck Or Mixed Material Storage Facility

Transmix is available as either a low level model with direct load-out of coated materials to truck or skip type inclined mixed material storage system or alternatively as a high level plant with direct mixed material storage silo under the mixer discharge area.

Bag Filter

Dependent on the location of the equipment the Transmix range is available as a standard with bag filter and inverter controlled fan unit for secondary dust collection providing emission of less than 20mg/m³.

Control System

The insulated and clad control cabin is supplied with a range of advanced control options from keypad to PC based, fully automatic systems and fully programmable recipe storage and archive facilities.

Specifications


  Units 2000 2300
Cold Feed
Hopper Capacity (heaped) 9.5 9.5
Hopper Loading Width m 3.0 3.0
Hopper Loading Height m 4.4 4.4
Belt Feeder Length m 1.5 1.5
Belt Width mm 500 600
Belt Feeder Drive kW 2.2 2.2
Vibrator Fitted to Sand Hopper   YES YES
Collecting Conveyor Width mm 600 600
Collecting Conveyor Drive kW 5.5 5.5
Aggregate Dryer
Dryer Drum Diameter m 2.2 2.2
Dryer Drum Length m 6.94 8.0
Dryer Drive kW 4 x 15.0 4 x 15.0
Air Volume
Dryer m³/h 42,400 54,000
Mixing Section m³/h 10,000 10,000
Total m³/h 52,400 64,000
Hot Stone Elevator, Screen & Mixing Section
Elevator Capacity t/h 180 220
Drive kW 15.0 15.0
Screen Decks No. 2 (4 sizes + rejects) 2 (4 sizes + rejects)
Screen Length m 5.0 5.0
Screen Width m 1.8 1.8
Screen Drive kW 15.0 15.0
Hot Storage Capacity t 32 40
Hot Storage Bins No. 4 4
Aggregate Weigh Hopper Capacity kg 2000 3000
Bitumen Weigh Hopper Capacity kg 300 450
Filler Weigh Hopper Capacity kg 400 600
Paddle Mixer Capacity kg 2000 3000
Paddle Mixer Drive kW 2 x 22.0 2 x 37.0

*Plant capacity is based on 3% moisture content of feed aggregate with 0.5% residual moisture content of mixed materials, dryer discharge temperature of 160°C, ambient temperature 15°C at altitude 150m above sea level, aggregate bulk density average 1600kg/m³, 5% bitumen content, 45 second weigh/mix cycle at 100% plant utilisation.

Note: Bag Filter Specification listed separated

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Brochures

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Transmix 2000
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Transmix 2300